Faults and failure analysis and solutions often encountered by fully automatic terminal machines

The automatic terminal machine is an important equipment for the electric power industry, the electric appliance industry wiring harness, and the automobile industry. It has many functions such as feeding, tangling, stripping, and crimping. Once it fails, it will seriously hinder production. Harnesses play a decisive role in new energy vehicles. This article will introduce to you the full-automatic cable terminal machine, which faults and failure analysis and solutions will be encountered in the use process.

Faults and failure analysis and solutions often encountered by fully automatic terminal machines

1, inconsistent length of electronic wire cut

a. It may be that the feeder wheel is pressed too tight or too loose; the adjustment of the straightener can be used as a principle of straightening and can be sent out smoothly.

b. Worn knife edge or knife edge; replace with a new knife.

2, peeling opening length is not uniform

a. The feed roller is over-tight or loose; use a roller wheel trimmer to adjust the gap between the two wheels so that the wire does not squash and slip.

b. Cut and peel knife into too shallow or too deep; adjust the knife to adjust the knife to the appropriate position, in order to not damage the copper wire and can smoothly fall off the rubber.

c. Cut knife wear or knife edge; replace the new cutting blade.

3, the machine can not start running or stop running

a. Check for current input (220V) and 6KG pressure;

b. Check whether the total number of settings has arrived. If there is an arrival, you can reset and then restart.

c. Check the presence of wireless material or an operating site;

d. Check whether there is signal connection or power connection on the terminal and lead to the terminal machine without pressing.

4, crimping terminal exposed copper wire uneven

a. Check whether the gun-type swing arm catheter is attached to the wire rod;

b. Check whether the blade of the terminal machine is relatively straight to the swing arm conduit;

c. Check if the auxiliary block of the terminal machine is loose;

d. Check the distance between the terminal and the robot.

5, terminal noise is very loud

It is normal for the terminal to make a slight noise. If the noise is too loud, it may be:

a. There is wear between certain parts and parts of the terminal machine, resulting in increased friction;

b. The screws of the terminal are loose during operation, which causes the amplitude of the parts to become larger.

6, the terminal machine motor does not turn

Check whether the terminal machine's clutch position is correct and whether the fuse has been burned.

7, terminal machine hits

a. Check if the switch near the spindle of the terminal machine is damaged, or the screw is loose;

b. Check if the circuit board and pedal of the terminal machine are broken;

c. Check whether the lever spring of the terminal machine is lost or broken and lose its elasticity. Whether the moving lever is damaged or not is checked.

8, the terminal machine did not respond

a. Check if the power cable of the terminal is connected or if there is a problem with the line;

b. Check whether the circuit board of the terminal machine is in good condition and whether it is damaged;

c. Check whether each switch of the terminal machine can be used;

d. Check if the pedal of the terminal machine is burned out;

e. Check whether the electromagnet of the terminal machine is not magnetic and burned.

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