First, system overview
Are you still using a high-cost, low-efficiency injection site management method? Now let me introduce to you an industrial flat-plate injection molding machine MES system solution.
The injection molding industry is now confronted with many factors such as the increase in raw material costs, labor costs, chaos in production site management, difficulty in improving the efficiency of order miscellaneous production, difficulty in real-time monitoring of production abnormalities, and many other factors. Manufacturing Execution System (abbreviated as MES) is undoubtedly the best way to solve this problem. It will provide enterprises with lean production management including manufacturing data management, production scheduling management, inventory management, equipment fault management, and data integration analysis.
Second, the system requirements
The industrial flat plate is the core of the electrical control of the injection molding machine, which controls the normal operation of various components of the injection molding machine, and simultaneously interacts with the MES server and accepts instructions from the MES server.
Injection molding machine MES system requirements for industrial flats:
ï¬ Strong computing and data processing capabilities, and short response times.
ï¬ Rich bus communication interfaces ï¬ Long-term uninterrupted operation in vibration environments.
ï¬ Fault alarm.
ï¬ High Speed ​​Ethernet is used for remote debugging.
ï¬ Data security and backup functions
Third, the system description
PPC-1561 directly acts on the servo driver through high-speed real-time Ethernet to complete injection control. When the pressure detected by the pressure sensor is less than the pressure setting value, the servo driver controls the rotation speed of the servo motor and keeps the output flow of the pump at Set the value. Panel machine has a wealth of I / O port, through the modbus bus monitoring each expansion module, such as the completion of the barrel temperature control and high-speed mold opening and closing control mode. At the same time all the panel machine through Gigabit Ethernet access EMS server for Server unified scheduling and data analysis.
Fourth, the system block diagram
Recommended product ordering information table
| Part No | model | product description |
| 0010-039971 | PPC-1561T-0101/Touch screen | 15-inch low-power extended tablet PC/Intel® AtomTM D525 platform/CPU 1.8G frequency/2G DDR3 memory/500G hard disk/PCI×1/serial port×6/USB port×5/Gigabit Ethernet port×2/ VGA port × 1 / 1 PS/2 /8 channels GPIO / 9~30V DC power supply / with power adapter / aluminum alloy front panel / with touch screen |
| 0010-040321 | PPC-1561T-0102/Touch screen | 15" Low Power with Expanded Tablet PC / Intel® AtomTM D525 Platform / CPU 1.8G Clock / 2G DDR3 Memory / 4G CF Card / PCI × 1 / Serial Port × 6 / USB Port × 5 / Gigabit Ethernet Port × 2 / VGA port × 1/1 PS/2/ 8 channels GPIO / 9~30V DC power supply / with power adapter / aluminum alloy front panel / with touch screen |
| 0010-040331 | PPC-1561T-0201/Touch screen | 15-inch low-power fanless tablet/Intel® AtomTM D525 platform/CPU 1.8G frequency/2G DDR3 memory/500G hard disk/without PCI expansion/serial port×6/USB port×5/Gigabit Ethernet port×2 / VGA port × 1 / 1 PS/2 /8 channels GPIO/9~30V DC power supply / with power adapter / aluminum alloy front panel / with touch screen |
| 0010-039981 | PPC-1561T-0202/Touch screen | 15-inch Low Power Fanless Tablet PC / Intel® AtomTM D525 Platform / CPU 1.8G Clock / 2G DDR3 Memory / 4G CF Card / Without PCI Expansion / Serial Port × 6 / USB Port × 5 / Gigabit Ethernet Port × 2 / VGA port × 1 / 1 PS/2 /8 channels GPIO / 9 ~ 30V DC power supply / with power adapter / aluminum alloy front panel / with touch screen |
VI. Advantages of EVOC products â— Adopt Intel dual-core CPU
ï¬ Adopt low-power fanless design concept, all use industrial devices, which can work in wide temperature range.
ï¬ Rich interfaces, 6 serial ports, dual high-speed Gigabit LANs, PCI expansion slots, GPIOs, etc. ï¬ The entire device can resist 10G acceleration shocks, and the hard disk performs anti-shock processing.
ï¬ Average failure-free working time: MTBF≥50000h
ï¬ It supports 9~30V DC wide voltage input and can adapt to unstable industrial field power supply.
ï¬ Watchdog timeout interrupt or reset system ï¬ MBR anti-virus technology, system one-click restore function
Seven conclusions
Injection molding machine MES system is the subversion of the past extensive, discrete management methods, the pursuit of unification, efficiency and refined management. This requires the electrical control core of the injection molding machine to have extremely fast network influence speed, rich interface bus and extremely high reliability. After more than 20 years of sedimentation in the industrial field, EVOC has a solid technical background and a fast after-sales support team in the country, focusing on every detail of the application. The PPC-1561 housing is made of rugged aluminum alloy. The overall architecture is modularized. European pins are used to connect the modules. At the same time, a low-power dual-core processor is used, and the bus interface is abundant. A large number of high-quality solid capacitors are used. Sealed inductors, low-temperature MOS tubes and other high-profile devices ensure high stability, EMC, and vibration resistance.
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